Your business needs the right employees to grow and work efficiently. And those employees need the right tools to operate productively.
In any business involving timber or wood production, quality saws are essential. The global saw blades market’s value was $15.2 billion last year. However, there is a whole separate area to the hardware industry involving custom saw manufacturing.
For anyone not involved with sawmills or lumber, this might be news. For those that have a keen interest in these sorts of things, the benefits of custom saw manufacturing may already be clear.
Understanding custom saw manufacturing
Saws come in all manner of shapes and sizes. And most saws have a specific purpose. Jigsaws are best used for cutting shapes and intricate curves. Often these saws are used to create decorative elements in furniture for instance. Deck saws are used to cut logs to length before sending them to the mill. And power saws are used by DIY enthusiasts and professionals to cut through almost anything.
Custom saw manufacturing gives the opportunity to alter and improve a design to fit a particular purpose. Businesses today no longer rely on off-the-shelf products as they once did. Customization helps provide solutions to fix unique problems.
For example, the Pacific Trail Log Bucking Deck Saw has multiple customization options to fit different situations. These saws may be electric or hydraulic driven, and they are designed to increase woodworking productivity.
The purpose of customizing saws is to create a tool that fits the needs of the buyer. This results in many benefits including increased accuracy, and productivity.
What are the typical saw products being customized today?
As mentioned above, different saws have different applications. Deck saws are utilized for heavy cutting. Sawmills and the like may have a need for custom deck saws.
Currently, there are about 2,376 sawmills in the US. These wood production businesses have a great need for quality saws that are customized to their needs. But, individuals and other businesses can benefit from custom saw manufacturing too.
The types of saws being customized include the following:
- Deck saws
- Jigsaws
- Paper roll saws
- Coping saws
- Yard saws
- Circular saws
- Crosscut unit saws
- Miter saws
How are these saws being customized to suit buyers’ needs? Let’s look at a few examples.
Jigsaws
These saws are used for unusual and irregular shapes sometimes. To aid with this application, the edge may be altered and changed to suit the craftsman.
Paper roll saws
Customizing paper roll saws leads to cleaner cuts which result in reduced wastage.
Miter saws
These are very precise power saws used on wood. Through custom design, miter saws are capable of cutting incredibly accurately.
Custom saws may be built from scratch for a customer. Or, they may be existing saws that are altered to suit particular situations.
What benefits do custom saws bring?
Custom saw manufacturing has a wealth of benefits that may not appear clear at first. Customization means that there is a world of freedom to improve saws to fit different work environments. This can lead to more efficient work practices and save money.
Benefits of custom saws include:
- Cleaner cutting
- Reduce wastage
- Higher productivity
- Cost savings
- Faster turnover of inventory
- Increased staff morale
- Improved safety
- Higher quality saws
- Increased choice
A problem with many businesses is excess inventory and waste. With wood production, the inventory is unlikely to turn bad. But, a fast turnover of stock will reduce storage needs. Accurate cutting will reduce waste too, making your inventory more profitable.
Let’s look at some of these benefits in a little more detail.
1 Custom saws cut better
Different cuts need different types of saw blades. Having a saw custom-made means it will be built for your needs. Several blades may be included and they will be chosen to make clean and accurate cuts.
Higher levels of cutting accuracy will lead to less reworking. Having to rework jobs is time-consuming, and reduces productivity.
2 Reduced wastage
With higher levels of accuracy, plus the high quality of custom saw manufacturing, you will make fewer mistakes. Your employees will work your stock more efficiently. And this will lead to a reduction in waste.
3 Higher productivity with custom saws
High-quality saws that cut cleanly and accurately will lead to improved productivity. The saw will be less likely to fail as it is purpose-built. Your employees will be able to work efficiently with quality custom saws.
4 Custom saws save money
These first three points add up to one thing; more money. Your profits will increase through faster turnover, fewer saw blade failures, and reduced waste. With higher levels of accuracy, your customers will be happy, and sales may increase.
5 Increased staff morale
You may not think custom saws would boost morale, but investment in equipment helps employees feel appreciated. Custom saws can help improve safety in the workplace due to higher quality components such as blades.
And investing in technology is one of the best ways to increase employee productivity. Or in this case, investment in the right tools is more appropriate.
Installing a custom saw that is purpose-built for your business will help your employee to be more productive. Investing in good tools helps make employees’ working lives easier. This leads to higher staff morale and reduced turnover.
6 Higher quality saws
Regular saws are mass-produced. This doesn’t mean that they are no good. Most store-bought saws are perfectly capable. But, custom-built saws will be designed for your needs using higher quality components than mass-produced models.
7 More choices with custom saws
Actually, the choices are almost endless. Instead of being limited to the inventory held by your chosen vendor, you can design the saw the way you want.
All you need to do is choose a custom saw manufacturer, explain your needs, and pay. Custom saw design is flexible and brings versatility to your workplace. To get the most out of custom saw manufacturing you will need to clearly define your requirements. Talking to your employees is one way to get feedback on how to improve your current saws.
Retrofit options to save money and improve efficiency
Another option is available to improve existing saws. If you aren’t quite ready to head into custom saw manufacturing, then retrofitting your equipment may be possible.
For example, custom crosscut saw retrofits will help to bring your saw back into tolerance. And to lower operating costs. Retrofits involve replacing saw blades, saw bars, idler wheels, and drive sprockets.
Poorly performing saws can be bought up to scratch again rather than completely replacing them. This results in enhanced cutting tolerance and better performance. And overall it will save you money on operating costs.
However, the choices made available through custom saw manufacturing may be too appealing to pass up.
Summary
Custom saw manufacturing offers businesses the opportunity to utilize purpose-built tools. Using custom saws brings several benefits including higher production rates and reduced waste. Special features may be added to custom saws to improve safety. And high-quality values in custom saws lead to more accurate work.
Investing in custom saws should see cost savings in a few different areas. It may also lead to increased staff morale. Plus, when custom saw manufacturing is done correctly, you won’t need to invest in new saws for a long time.
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