There is an extensive range of industrial coating solutions on the market and finding one to meet your equipment’s specific requirements can be difficult.
Environment should also be taken into consideration, including temperature fluctuations and humidity levels which could impact how quickly a coat dries after application. The selection of industrial protective coatings is a critical decision that can have a significant impact on the lifespan and performance of equipment.
Finishing Equipment
Industrial coatings serve more than an aesthetic purpose for metal, concrete, or plastic surfaces; they serve as an engineered barrier that protects them against various damages and environmental conditions, such as corrosion, abrasion, chemical exposure or UV radiation exposure. By protecting against these factors, they extend equipment lifespan as well as maintenance needs while decreasing costs over time.
Beginning the selection of coatings begins with proper surface preparation. This ensures that they will bond to and adhere to materials effectively for strong performance. Furthermore, choosing a thickness is also vitally important – most industrial coatings must fall within certain parameters for optimal results.
Selecting an effective application method is crucial as well. Spraying is usually preferred, as it allows for fast coverage of large areas. Brush coating offers another viable alternative when dealing with complex surfaces featuring hard-to-reach places or spots where spraying cannot reach. Dip coating provides complete immersion of substrate in industrial coating, protecting it from all angles.
When choosing a finishing equipment manufacturer, it is important to select one with an extensive portfolio of industrial coatings so you can find products best suited to your environment and application. A comprehensive set of application services should also be offered so that your industrial coating project will run as smoothly as possible.
Working with a respected finishing equipment manufacturer will provide you the peace of mind that you are obtaining the best solutions for your requirements. By doing this, you can make sure that your industrial coatings are applied properly and offer the right amount of protection.
Corrosion Protection
Industrial coatings provide equipment with protection from environmental and operating conditions that could compromise its lifespan, such as corrosion caused by environmental elements or chemical corrosive wear that leads to metal erosion. Coating your equipment could prolong its life span while saving money in repairs or replacement costs.
Before choosing an industrial coating company for your needs, be sure they possess adequate insurance policies in case of accidents or injuries on site. Typically this would include general liability as well as workers’ compensation and product liability policies.
Corrosion is a global concern that accounts for billions in lost production costs every year, as well as repair and replacement expenses. But with careful planning, corrosion can be significantly mitigated through selecting suitable materials, employing effective protective coatings, and taking measures to ensure they are applied and cured appropriately.
Corrosive wear often arises as a result of mechanical and impact wear, as well as shearing or plowing action when coarse, >6″ particle-size abrasive ore moves through equipment and deforms metal parts to cause deformation and wear away. Industrial coatings may offer some protection, but for optimum protection it may be wiser to employ a sacrificial metal that corrodes faster than the equipment, such as zinc coating used during galvanizing processes or resin bonded polymer epoxy coatings such as ITW Performance Polymers Devcon 7000 AR (Acid Resistant).
Heat Resistance
One of the key aspects of selecting an industrial coating is understanding its performance in your specific environment. Different industrial coatings have their own set of properties that will help you select the best coating for you situation – some can withstand extreme temperatures or UV light while others provide slip and fall prevention, helping protect equipment against costly lawsuits or injuries that could otherwise arise from falls or slips and trips.
A trained professional can be invaluable when selecting the appropriate coating, helping you make informed choices suited to your unique circumstances and environment. They can recommend industrial protective coatings that suit the material, meet budget constraints, and comply with any environmental regulations applicable in your region.
High-quality industrial coatings will not only extend the lifespan of your equipment, but they can also protect it from corrosion while offering non-stick properties, abrasion resistance and chemical protection.
Consider how your coating will respond to fluctuations in temperature. Certain coatings have a limited temperature range that they can tolerate while others can handle both higher and lower temperatures without losing durability or functionality. Knowing this information will allow you to determine whether a certain coating will suit your environment as well as which application method would be the most efficient and beneficial.
Chemical Resistance
Chemical resistance refers to the ability of materials to resist degradation from contact with various kinds of chemicals, making it particularly vital for equipment and components that regularly come in contact with caustic materials such as acids. Without proper industrial coatings that offer chemical resistance, surfaces may begin to break down over time without proper protection; chemical-resistant coatings help ensure that surfaces stay intact even after prolonged exposure to caustic substances.
When choosing the appropriate coatings for your equipment, much depends on its chemicals, environment, temperature and pressure as well as anticipated levels of wear and tear. For instance, when working with highly corrosive materials at elevated temperatures an epoxy or polyurethane coating may be best suited to protect the surface of the machinery in question.
Chemical resistance testing exposes a sample of coating material to specified chemicals through immersion, spraying or dripping and then inspects it after an extended exposure period and temperature for visual changes or breakdown of material.
Thin films provide better chemical resistance. Too thick coatings tend to soften or expand upon contact with chemicals, leading to loss of mechanical properties and serviceability. Chemistry plays an important role as certain compounds may resist degradation better.
